Common Die
Attach-related
Failure Mechanisms:
Die
Lifting
-
detachment of the die from the die pad or cavity.
Common Causes:
contamination on the die pad or cavity, die backside contamination,
excessive die attach voids, incomplete die attach coverage,
inadequate die attach curing
Die
Cracking
- occurrence of fracture anywhere in the die.
Common Causes
in the
context of Die Attach:
excessive die attach voids, die overhang or
insufficient die attach coverage, insufficient bond line thickness, excessive die ejection force on
the wafer tape, absence of die attach voids
Adhesive
Shorting
-
electrical shorting between exposed metal lines, bond pads, bonds,
or wires as a result of adhesive accidentally dripping on the
surface of the die (sometimes called 'epoxy on die').
Common Causes:
incorrect die attach material viscosity, incorrect adhesive
dispensation
Bond
Lifting
- lifting of the first or second bond from the die
or leadfinger, respectively. From the die attach process point of
view, this is often due to resin bleeding of the die attach material
into the bond pads or leadfingers, inhibiting good intermetallic
formation. See also
Wirebonding.
Die
Scratching
- inducement of any mechanical damage on the
die, as when an operator scratches a die with tweezers due to
mishandling.
Common Causes:
insufficient operator training, worn-out or contaminated
pick-and-place tool, disorderly workplace, use of improper tools
Die
Metallization Smearing
-
depression or deformation of any metal line on the die surface.
Common Causes:
dirty or worn-out die attach pick-and-place tool, wafer mishandling
Front-End Assembly
Links:
Wafer Backgrind;
Die Preparation;
Die Attach;
Wirebonding;
Die Overcoat
Back-End Assembly
Links:
Molding;
Sealing;
Marking;
DTFS;
Leadfinish
See Also:
Die Shear Testing; Die
Attach Tools; Die
Attach Materials;
IC
Manufacturing; Assembly Equipment
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