Semiconductor
Back-end Subcontractors
Disclaimers:
We constructed this page merely in response
to numerous requests from our readers to feature the various
semiconductor assembly and test subcontractors in existence today.
The information contained in the following sections were all taken from
the internet, and are therefore limited in content and scope, and
possibly not current as well. Furthermore, all descriptions
pertaining to each of the subcontractors were lifted directly from the
subcontractors' respective websites, with minimal editing on our part,
if at all. We are not making any endorsements for and on behalf of
any of these subcontractors, and will not be responsible for any effects
that use of the following information will have on any entity.
Readers are advised to visit the websites of these subcontractors if
they need more information.
Shortcuts:
AMKOR;
ASAT; ASE;
OSE; SPEL;
STATS;
IC Assembly
AMKOR
Amkor is
a strategic contract manufacturing resource for many of the world's
leading semiconductor companies. They have developed unique expertise in
high-volume manufacturing techniques and have diversified and expanded
their operational scope by establishing production centers in strategic
locations throughout Asia.
Amkor
provides leading-edge package solutions such as Stacked Packaging, Flip Chip,
MicroLeadFrame, System-in-Package, Image Sensors, MEMS, and MMC / SD
for latest generation applications.
Amkor supplements its world-class operational scope with the
industry's largest package design staff, broadest portfolio of packaging
technology, deepest sales and support organization.
As integrated circuits increase in speed and complexity, the right
semiconductor packaging becomes critical to ensure optimal system
performance. Amkor is an industry leader in tailoring
application-specific package design, assembly and test solutions.
Amkor offers the industry's broadest array of package formats and
sizes, from traditional, "off-the-shelf" leadframe configurations to
leading-edge chip scale, flip chip and system-in-package solutions
incorporating highly customized designs. This allows Amkor to be a
single source for many of our customers' total IC packaging
requirements.
Amkor also provides a complete range of test engineering services for
RF, mixed signal, logic and memory devices, from test program
development to full product characterization. Amkor is a major provider
of RF test services and is the world leader in Strip Test, an innovative, highly parallel test solution that offers
customers low cost, faster index time and improved test yields.
With Amkor providing turnkey solutions that include semiconductor design, packaging, test and drop-shipment services,
our customers can get accelerate time-to-revenue for their new products.
Amkor collaborates with customers and leading OEMs to develop
comprehensive package solutions that make it easier for next-generation
semiconductors to be designed into next-generation end products. By
sharing device, package and product roadmaps we enable our customers -
and their customers - to accelerate the development and deployment of
new microelectronic applications.
Focusing on our core competencies allows our customers to optimize
their assets and reduce time-to-sales.
Table 1. Packages Offered by Amkor as of October, 2004
Advanced Product
Development |
Stacked CSP
|
Ultra CSP™ Wafer Level Packaging |
Game, Memory and I/O
Cards (AmKard™) |
Small Form Factor Memory Cards (SFFMC)
|
System-in-Package |
System in Package Module
|
Image Sensor /
Optical |
VisionPak® LCC |
Image Sensor Camera Module
|
Laminate |
ChipArray®
ChipArray SON (CASON)
CTBGA / CVBGA
Enhanced BGA (EBGA)
etCSP®
Flip Chip CSP (fcCSP)
High Performance BGA (HPBGA) |
MCM-PBGA
PBGA
PS-etCSP
SuperBGA®
Super Flip Chip (SuperFC®)
Thermally Enhanced PBGA (TEPBGA)
|
Tape
|
fle XBGA®
TapeArray® BGA |
Tape-SuperBGA®
|
LeadFrame |
ExposedPad™ LQFP / TQFP
ExposedPad™ SOIC / SSOP
ExposedPad™ TSSOP
LQFP
LQFP PowerQuad® 2
LQFP PowerQuad® 4
Multi-Chip & Stacked Leadframe
MicroLeadFrame® (MLF)
MQFP
MQFP PowerQuad® 2
|
MQFP PowerQuad® 4
PDIP / SPDIP
PLCC
PSOP 2 & 3 / PSSOP
SOIC / SOJ
SOT-23 / SC-70
SSOP
TQFP
TSOP 1
TSSOP |
Ceramic / Hermetic |
CBGA
CDIP / CerDIP
CerPak
CLGA
CMCM
CPGA
CQFP
|
CSOIC
CSSOP
Flat Pack
LCC
PPGA
Side Braze |
Other Package
Types We Offer |
CCD II,
CCD III,
CMBGA,
Ceramic
ZIP, DIC,
Die Inspection,
DIP,
DLP,
EPBGA,
ezBGA,
FQFP, HYBRID,
J-Lead, LCPGA,
LDCC,
LLCC,
LTCC,
MCSP,
MDIP,
MLFlex,
PQFP, PSSOP3,
QFJ,
SMD Modules,
SOP,
SZIP,
TBGA,
ViperBGA,
VBGA,
ZIP. |
As the demand for outsourcing continues to grow and supply chains
continue to shorten, Amkor is committed to increase our role in
the customers' value chain. To this end, Amkor offers a full line
of value-added services.
By becoming involved in the customers' projects as early as
possible, Amkor feels they can add benefits such as Electrical
Package Characterization and Thermal Package Characterization.
Using these two Amkor specialized services, customers can better
understand how their device will react both electrically and
thermally once it inside a finished package. Knowing this at the
beginning of the design phase helps designers make better
decisions for a superior performing end product.
Getting involved at the die design phase also allows Amkor's
Packaging Design Center to create the optimum package for any
device. Our design experts can advise on how specific aspects of
the device will interact with a given package design to help
optimize the device performance.
Adding to this, Amkor has the expertise and experience to
provide probe or test solutions for the entire spectrum of
integrated circuits through our many Test Services facilities.
Located worldwide for customer convenience, Amkor offers test
services for any device, from simple digital logic, complex ASIC,
high speed digital, memory, mixed signal and RF/Wireless devices.
These services along with several others such as Die
Processing, Package Signal Integrity Analysis, Failure Analysis,
Qualification Testing, Engineering Support and an Online Customer
Center combine to make Amkor a valuable link in the customers
supply chain.
Table 2. Amkor's
Manufacturing & Test Facilities as of October, 2004
China
Amkor’s C1 factory in Shanghai China is
ISO-14001, ISO-9002, QS-9000, and ISO-9001 certified. Our 150,000
square foot facility offers a range of laminate and leadframe
packages, including Chip Scale BGA, Stacked packages,
System-in-Package, SOIC and TSOP. Located in the Waigaoqiao Free
Trade Zone, where we are surrounded by many major semiconductor
companies, Amkor China offers leading-edge package and test
technologies to support the rapidly growing China market.
Click here for additional information on Amkor Technology China
(ATC). |
Facility |
Square Footage |
Operating Focus |
C1 |
150,000 |
Manufacturing (Turnkey: Probe, Assembly and
Test), R & D, and Distribution |
|
Japan
Amkor entered the Japan market in 2001 with a 143,000 square
foot factory located in Kitakami, Iwate. Our direct manufacturing
presence in Japan allows Amkor to better serve the Japanese market
with quick turn, high quality packaging and test services. Our Iwate
factory offers Japanese semiconductor companies a broad range of
laminate and leadframe packages, including BGA, Chip Scale BGA,
Stacked packages, Wafer Level CSP and MicroLeadFrame ®. |
Facility |
Square Footage |
Operating Focus |
J1 |
143,000 |
Packaging Services, Wafer Test, Test Services,
Backgrinding Services |
|
Korea
South Korea is the home to three Amkor factory
locations and over 2 million square feet of manufacturing capacity.
All locations are ISO-9002, QS-9000, ISO-14001 and ISO-9001
certified and offer high quality packaging and test services
supporting worldwide markets. |
Facility |
Square Footage |
Operating Focus |
K1 |
670,000 |
Packaging Services, Package & Process
Development, and Backgrinding Services |
K3 |
428,000 |
Packaging Services, Test Services and
Backgrinding Services |
K4 |
1,100,000 |
Packaging, Services, Test Services,
Backgrinding Services and Wafer Bumping Services |
|
Philippines
The Philippines is the home to four Amkor factory
locations and over 1.3 million square feet of manufacturing
capacity. These factories provide a full line up of services
including leadframes, laminate,
ceramic and
System in Package packaging and
test, wafer probe, burn-in,
strip test,
tape and reel and direct shipping. All locations are ISO-9002,
QS-9000, ISO-14001, ISO 9001 and DSCC / QML certified and offer high
quality packaging and test services, with more than 1000 test
systems, supporting worldwide markets. |
Facility |
Square Footage |
Operating Focus |
P1 / P2
|
714,000 |
Packaging, Test, and Process Development
Services |
P3 / P4
|
625,000 |
Packaging and Test Services |
|
Singapore |
Facility |
Square Footage |
Operating Focus |
S1 |
140,000 |
High-end Test (Logic and Mixed-Signal)
Services |
|
Taiwan
Amkor entered the Taiwan market in 2001 and
provides Taiwan semiconductor companies and IC design housles with a
broad range of packaging capabilities, including flip chip, TSOP,
TQFP, LQFP, SOP, PBGA, CABGA, VisionPak, Green Packaging, and MEMS.
Amkor factories are located near Hsin Chu Science Park offering easy
access to foundries and customers. |
Facility |
Square Footage |
Operating Focus |
T1 |
275,000 |
Packaging Services, Test Services, and
Backgrinding Services |
T3 |
354,000 |
Flip Chip Packaging and Test Services |
|
United States
Amkor Test Services in
Wichita, Kansas is a testing facilitiy that supports final test,
wafer probe, test software development, qualification and
temperature upscreening test services on integrated circuits. This
facility is ISO-9001, AS9100, DSCC MIL-PRF-38535 and MIL-STD-883
certified.
Amkor Test Services in Santa Clara, California is
a testing facility that supports ESD Evaluations and Latch-up test
services on integrated circuits. This facility is ISO-9001
certified. |
Facility |
Square Footage |
Operating Focus |
Kansas |
30,000 |
Test Services |
California |
3,100 |
ESD and Latch-up Test Services |
|
Unitive, An Amkor Company |
Facility |
Square Footage |
Operating Focus |
US |
140,000 |
High-end Test (Logic and Mixed-Signal)
Services |
UST |
22,000 |
Wafer Bumping Services |
ASAT
ASAT Holdings Limited is a global provider of
semiconductor assembly, test and package design services. With 15 years
of experience (as of 2004), the Company offers a definitive selection of
semiconductor packages and world-class manufacturing lines. ASAT’s
advanced package portfolio includes standard and high thermal
performance ball grid arrays, leadless plastic chip carriers, thin array
plastic packages, system-in-package and flip chip. The Company has
operations in the United States, Asia and Europe. ASAT Inc. is a wholly
owned subsidiary of ASAT Holdings Limited and the exclusive
representative of services in North America.
CEO Harry Rozakis launched ASAT's Peak Performance
Initiative to drive ASAT to become the leader in advanced semiconductor
package development, by setting industry standards for acceptance,
performance, reliability, and time-to-revenue. ASAT created quantifiable
goals on a department-by-department basis, with supporting benchmarks
designed to deliver lower costs, lower risks and higher profits for both
customers and the Company.
Table 3. ASAT's Products as of October, 2004
ASAT's TAPP™ is a leadless, Pb-free and
multi-row packaging solution. The very thin, fine-pitch package
with an exposed die attach pad allows for improved thermal
performance and a power/ground ring option for enhanced electrical
characteristics. The TAPP offers a superior solution for
high-performance and chip scale applications. |
The
Leadless section contains formats in QFN single row IO and QFN
multiple row IO's products. Also available in SiP, MCM (Multi Chip
Modules) and Stacked Die product configurations. |
The Array section contains Standard Array,
Thermally Enhanced, Flip Chip, Stacked Die, SiP and MCM product
configurations. |
The section contains Standard Leaded,
Thermally Enhanced, Stacked Die, MCM and SiP products
configurations. |
Flip Chip
As performance requirements, such as
high-speeds, smaller IC footprint, increased I/O, and bump
densities, continue to drive flip chip technology forward, ASAT,
with its leading edge approach to packaging and diversified
customer base, will continue to advance its flip chip
capabilities. ASAT's flip chip experience and technological
expertise will help you sort through the wide variety of available
substrate technologies and materials to determine the most
efficient technology for your application. |
System-in-Package (SiP)
With its core competencies in advanced
package design, assembly processes and packaging, ASAT is uniquely
qualified to meet the electronics industry's demand for higher
levels of integration, cost effectiveness and better electrical
performance. Using state-of-the-art design tools, one or more ICs,
passive components and discrete devices can be designed into a
standard or custom package. These elements can be electrically
interconnected to the substrate in both chip form (wire bond or
flip chip options available) and pre-tested assembled monolithic
packages. |
In 2001, ASAT introduced the development of its MSL-1 process
resulting in unlimited shelf life for all lead frame-based
products. MSL-1 is the JEDEC standard J-STD 020 which guarantees
unlimited shelf life for packages stored at standard temperature
in an uncontrolled environment. As a result, the baking process
step, often required prior to mounting the package on a board or
module, is eliminated. This new development will have significant
economic benefits for the end user equipment manufacturer.
ASAT is a leading global provider of semiconductor assembly, test,
and package design services. With almost 15 years of experience, and a
reputation as a leader in advanced packaging technology, the Company
offers a definitive selection of semiconductor packages and specialized
services including test, design and analysis.
Table 4. ASAT's Services as of October, 2004
Test
ASAT's
test
capabilities include mixed-signal, RF, and high-speed digital, with
linked operations in the U.S. and Asia, featuring ISDN lines for
program and data transfer. |
Analysis
The Company's electrical and thermal engineers are masters of
analysis and
provide a variety of measured or modeled data for any ASAT package. |
Design
ASAT provides state-of-the-art packaging
design
tools and highly qualified engineers required to support all types
of substrate, lead frame, flip chip, and modular package designs. |
ASE
ASE Inc. provides a complete solution of semiconductor backend
manufacturing services to its customers, including front-end engineering
testing, wafer probing, final testing of logic, mixed signal, and memory
semiconductors, and her test-related services. Its testing services
employ technology and expertise that are among the most advanced in the
semiconductor industry.
ASE Inc’s comprehensive manufacturing and service capabilities enables
it to offer customers a high degree of flexibility and efficiency. They
provide worldwide customers with engineering test, package and substrate
and design, manufacturing, assembly, wafer probing, final test and
design manufacturing services (DMS).
Leveraging its own core competencies, ASE addresses the backend
challenges of increased product sophistication of systems, and the
burgeoning capital requirements off advanced 300mm backend packaging and
test functions.
With its flagship manufacturing facilities located in the heart of the
world’s leading semiconductor manufacturing center – known as the Taiwan
Cluster, it leverages strategic partnerships with the world’s largest
wafer foundries TSMC and UMC. This enables its customers to take
advantage of the fully integrated front and backend semiconductor
manufacturing services offered in Taiwan.
Table 5. ASE's Products and Services as of October, 2004
Assembly
ASE offers a full range of assembly services for a wide variety of end
applications. It is the industry leader in fine-pitch wire bonding with
the world’s largest capability. It holds patents for tri-tier fine-pitch
technology, and is ramping up quad-tier capabilities. It currently
has
more than 5,000 wirebonders in service, of which over 3,400 have
fine-pitch bonding capabilities. |
Substrate
ASE is
the only assembly and test service provider with a sizable
substrate operation. And with substrates becoming an increasingly
important factor in the IC packaging process, it is aggressively
expanding substrate manufacturing. Taking advantage of ASE’s
state-of-art in-house substrate capabilities, customers will be able to
significantly reduce their costs and their cycle times.
ASE has the capacity to supply laminate substrate for wire bonding
innovations, as well as the build-up substrate for flip chip technology.
With aggressive expansion plans in place, ASE is committed to doubling
its substrate services capacity in the Shanghai facilities. |
Test
ASE is the clear leader in test service market share, front-end
engineering test, multi-platform testing and test program conversion. It
maintains more than 1,200 test systems, including the Agilent 93000,
Teradyne Tiger, etc. It is also the largest probing service provider
with a capacity approaching 80,000 wafers per month. ASE Group member ISE Labs has the largest engineering test customer base in Silicon
Valley. |
Design Manufacturing Services
Rounding out ASE’s complete service solution set are turnkey Design
Manufacturing Services (DMS) – the final step that brings your
sub-assemblies to the marketplace. Here again, ASE facilitates lower
costs and shorter cycle times by deploying its module capabilities in
Shanghai and Shenzhen, China, close to major manufacturing centers.
|
ASE operates a number of testing and packaging facilities in Taiwan,
Malaysia, South Korea, Japan, Singapore, China, Hong Kong, and the
United States. Its facilities provide various types or levels of
services with respects to different end-product focus, customers,
technologies, and geographic locations.
ASE has sales offices in the United States, Europe, Asia Pacific, and
Japan.
OSE
Established in 1971, OSE has
been committed to providing a broad range of high value-added IC
packaging and testing services and Electronics Manufacturing Services
(EMS/CEM), enabling customers to maximize and optimize their resources
and apply their core strengths in research and development (R&D),
design, and marketing.
OSE draws on its core competence in the innovation of the manufacturing
process, information technology, and business workflow to offer a wide
range of services to large international corporations. We pay special
attention to quality control, cost structure, production capacity,
timely delivery, and global logistics. By providing quality services,
OSE seeks to establish long-term partnerships with its clients.
Understanding the demands of the
future, OSE combines 30 years' experience with unrivalled research and
development resources to deliver the latest high performance
solutions to customers across the globe. From lead frame IC assembly and
test, through to advanced Flip Chip and CSP technologies, OSE is clearly
the market leading solutions provider.
OSE offers IC package design and
fabricates a full array of packages, with pin counts from 8 to more than
830. It also offers comprehensive IC testing capabilities that verify
function availability of product for customers.
Table 6. OSE's Assembly Products and Services as of October, 2004
Leadframe Packages:
Quad Flat Packages (LQFP, TQFP)
Small Outline Packages (SOP, SSOP, TSOP, TSSOP)
MLP (TQFN, TDFN)
|
Advanced Packages:
Ball Grid Arrays (PBGA, TEBGA, MCM, MCP)
CSP (LFBGA, FTFBGA, TFBGA)
|
System
in Package (SiP):
System in Package is a combination of one or more wire bonded or flip
chip die with one or more passive components attached to a standard
formal microelectronic package. The package forms a functional block or
module that can be used as an assembled module in board level
manufacturing.
|
Green
Packages:
In front of environmental awareness and government legislations, OSE
migrates to lead-free and halogen-free packaging strategies,
universally known as Green Packaging.
|
Assembly Services:
Wafer Probe, Backgrinding, Full Assembly and Test, Dry
bake, Burn-in and Drop-shipment
|
OSE's Testing Services
Besides a variety of packaging
services, OSE also offers comprehensive IC testing capabilities that
verify function availability of logic, memory, analog, mixed signal and
RF devices for customers.
Established in 1971, OSE began providing testing service to customers as
early as 1975. OSE testing services include wafer probe, function test,
test program development, loadboard design and burn-in, etc. The 256,200
sq. ft. new testing building will start operation in 2002. This facility
will expand testing capacity to 7 times, its present value in terms of
floor space. Combined with more than 100 experienced testing engineers
and 130 testing systems, OSE is fully capable of being your testing
foundry. The prominent turn-key service from OSE will shorten cycle time
in the back-end process to provide its customers with a high quality and
fully-functional product.
SPEL
SPEL
Semiconductor Limited is the leading one-stop turnkey Wafer Sort, IC
Assembly & Test subcon facility in India. Established in 1988 and
headquartered in Chennai, SPEL had been serving the local market from
1988 to 1994. Having established a track record at home, SPEL turned its
attention to the more demanding global market in 1995. It has since been
exclusively serving the Silicon Valley and other parts of the world for
over 9 years now.
As a
specialty, SPEL offers onsite & offshore Test Engineering support to
Customers. SPEL ensures better interaction & services to Customers
through a Sales & Technical support office based at Santa Clara, USA.
The
3C's - Competence, Cost-Effective and Convenience - are the guiding
philosophy and building blocks on which SPEL was built and is continuing
to grow.
SPEL
is highly cost-effective owing to the tax-free income permitted by the
Government of India and the abundant availability of well-qualified
personnel at economical costs.
Table 7. SPEL's Assembly Facility as of October, 2004
Location |
Chennai, India |
Floor Space |
13,000 sq.ft. |
Environment |
Temperature (°C) : 23 + / - 2 |
Humidity (%) : 55 + / - 5 |
Class 10,000 Clean Room |
ESD
Controls |
Static Dissipative Flooring |
Wrist Straps |
Grounded Equipments |
Conductive Shoes |
Table 8. SPEL's Test Facility as of October, 2004
Location |
Chennai, India |
Floor Space |
5,000
sq.ft. |
Environment |
Temperature (°C) : 23 + / - 2 |
Humidity (%) : 55 + / - 5 |
Class
100,000 Clean Room |
ESD Controls |
Static
Dissipative Flooring |
Wrist
Straps |
Grounded Equipments |
STATS
ST Assembly Test Services (STATS) provides convenient one-stop assembly
and test services to customers worldwide. A member of Singapore
Technologies, STATS has headquarters in Singapore with offices in
Milpitas, CA; Boston, MA; and Tempe, AZ. The Company has approximately
1,000 employees.
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