The AS-9100
Standard
The
AS-9100
is a quality management system (QMS) standard defined specifically by and for
the
aerospace industry.
Published in the late 1999, it was developed by the ISO Aerospace
Technical Committee 20 in conjunction with the American Aerospace Quality
Group (AAQG), the European
Association of Aerospace Industries (AECMA) and other similar
international bodies from Brazil, China, Japan, and Mexico.
The AS-9100
was developed from its predecessor, the AS-9000 (1997), which adopted the 20 elements of ISO-9001-1994
and aligned them with the needs of the air transport industry. The
AS-9100 incorporates additional provisions to cover civil and military aviation and aerospace
industry standard requirements more comprehensively. It also covers the needs of suppliers,
regulatory bodies, and customers of the aerospace industry.
The standard was
developed with the following
objectives: 1) reduce defects in the supplier chain; 2)
reduce costs; 3) continuously improve quality; 4) enhance customer satisfaction; and
5)
reduce the man-hours spent by an organization on quality management
activities, primarily by replacing the various customer requirements and specifications with a single
industry standard that's acceptable to everyone.
The
registration
process
for the
AS-9100 generally consists of the following steps: 1) review of the
AS-9100 standard and related literature; 2) formation and training of a
team that will oversee the certification process; 3) review of the
organization's policies and procedures against AS-9100 requirements; 4)
selection of a registrar that will facilitate the certification process;
5)
alignment of the organization's policies and procedures with the AS-9100
and proper documentation of such in the Quality Manual and all other
applicable documents; 6) implementation of the new quality management
system; 7) on-site audit of the organization according to AS-9100 requirements;
8)
acquisition of the AS-9100 registration; and 9) conduct of semi-annual or
annual surveillance audits. An optional pre-assessment audit may be
undertaken by the organization prior to the actual on-site audit for
certification.
Key features
of the
AS-9100 include: 1) quality improvement; 2) variation control or
management for key product characteristics; 3) production and service
provisions unique to the aerospace industry such as part accountability,
foreign object detection, production documentation, part identification,
and part traceability; 4) process/tooling change control and
management; 5) supply chain quality control, which covers the control of
purchasing and acceptance processes; 6) design and development control;
7) product configuration control management; 8) product quality,
reliability, and safety control; and 9) continual improvement.
To cater to
the growing demand for AS-9100 registration, the AAQG, in conjunction
with the
Registrar Accreditation Board (RAB), has established a system
that allows auditors to perform AS-9100 audits and registrars to grant
supplemental registrations. This system includes the training of
auditors and registrars and providing them with 'hands-on' experience to
ensure their competence in the field. The
Registrar Management
Committee
was created by the AAQG to manage this important function.
See Also:
The ISO 9000 Standard;
The TS-16949; The TL-9000;
Quality Systems
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